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G8MNY  > TECH     25.05.07 09:03l 128 Lines 5194 Bytes #999 (0) @ WW
BID : 15857_GB7CIP
Read: DK5SG GUEST OE7FMI
Subj: A Simple Telephone Tester
Path: DB0FHN<DB0NOE<DB0GAP<DB0FSG<DB0MRW<OK0PKL<OK0PPL<DB0RES<ON0BEL<F4BWT<
      I0TVL<LA1SFS<GB7CIP
Sent: 070524/2340Z @:GB7CIP.#32.GBR.EU #:15857 [Caterham] $:15857_GB7CIP
From: G8MNY@GB7CIP.#32.GBR.EU
To  : TECH@WW

By G8MNY                                      (new Mar 07)
Ever needed to test the functions of a pair of Phones, Answering machine, FAX,
Modem etc. without 2 telephone lines? This is a simple tester I knocked up in a
duel phone socket, plus a plug top PSU, to mimic most telephone line functions.


FEATURES

  PHONE 1 "off hook" can listen to dial tone
  Manual ringing of PHONE 2
  PHONE 2 "off hook" removes dial tone from PHONE 1
  PHONE 1 "on hook" causes line reversal to PHONE 2 (release the call test)
  Variable line loss
  Line status LED indicators


PLUG TOP PSU
             ÚÄÄÄÄÄÄÄÄ2k2ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ>Ringing drive
             ³
LÄ¿    ÚÄÄÄÄÂÁÄ´>ÃÄÂÄÄÄÄÂÄÄÄÄÄÄÄÂÄÄÄÄÄ¿
   )||(     ³      ³    ³      1K   ³/
   )||(     À´<ÃÄÄÄ)Ä¿  ³       ÃÄÄÄ´ T1
   )||( 36V        ³ ³ ===     _³_  ³\e
   )||(     Ú´>ÃÄÄÄÙ ³  ³470u  /_\'   ÀÄÄÄ>+50V (@ 40-80mA)
   )||(     ³        ³  ³100V   ³50V
NÄÙ    ÀÄÄÄÄÁÂÄ´<ÃÄÄÄÁÄÄÁÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄ>0V
 heat fused  ³
 Transformer ÀÄÄÄÄÄÄÄÄ´ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ>Dial Tone
                      u1
                     100V

The 50V 1W zener is actually series of zeners, T1 is any 200mA 100V 2W NPN.

The transformer's AC voltage in not high enough to ringing a phone directly, so
it is used to drive a line reversing relay to make the ringing.

A small capacitor takes off some of higher harmonics of the AC to mimic dial
tone.


TEST CIRCUIT

+50V>ÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄ¿
              _³_         ³                  ³     _³_
        LED 1=\_/         ³                  ³     \_/=LED 2
               ³         1K5                1K5     ³
Ringing>ÄÄÄÄÄo o         1W                 1W      ³
drive    RING / SW        ³                  ³   ___³___
          ___³___         ³                  ³  ³RELAY 2³
         ³RELAY 1³        ³                  ³   ~~~³~~~
          ~~~³~~~         ³                  ³      ³
         RING \ SW        ³                  ÃÄÄ2k2ÄÙ
             o oÄÄÄÄ2k2ÄÄÄ´     u47          ³
             ³            ³    100V    4K7   ³   relay 1
       2ÄÄÄÄÄ)ÄÄÄÄÄÄÄÄÄÄÄÄÁÄ\ oÄ´ÃÄÄVARIABLEÄÁÄÂÄÄo  o¿
             ³       relay 2 o      line loss  ³   \  ³
Calling      ³               ³                 ³    ÀÄ)ÄÄÄÄ>2  Answering
PHONE 1      ³  Dial tone>ÄÄÄÙ                 ³ ÚÄÄÄÄÙ        PHONE 2
Socket       ³                                 ³ ³  ÚÄÄÄÄÄÄ>5  Socket
       5ÄÄÄÂÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ)ÄÁo/ o
           ³                                   ÀÄÄÄÄÄÙ
 0V>ÄÄÄÄÄÄÄÙ                                     relay 1

Both relays are double changeover (only 1 needs to be) 28V 7mA DIL type, with
4K coil resistance, note some types may have internal diodes so polarity may
matter! During ringing RELAY 1 has to operate & release 50 time a seconds to
deliver +/- 50V to PHONE 2 to look similar to the 75V AC (17-25Hz) + 50V DC of
real ringing.

The manual RING SWitch is a non locking double pole changeover.

Line loss & matching is all approximate, like the real world nothing is 600ohm!
But using 600 ohm test gear & blocking the DC etc. actual line losses could be
calibrated on the variable resistor scale (eg, 10-30dB Max). A more realistic
dummy line could be used as the middle secion if it was important (eg. for a
high speed modem).

     REAR VIEW LAYOUT
ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿
³      ()LED LED()      ³
³ ÚÄ¿    2       1  ÚÄ¿ ³  The PCB is removed from the case by heating the
³ ³R³   1k5     1k5 ³R³ ³  melted spigots (with a soldering iron).
³ ³L³               ³L³ ³  PCB needs links cutting to isolate the 2 lines if
³ ³1³  4k7    u47   ³2³ ³  it is for a shared phone. The PCB at the switch
³ ÀÄÙ_____     _____ÀÄÙ ³  location is cut away & it is mounted in drilled
³o) ³_____³   ³_____³ (o³  front case hole. Tight holes in the case are also
³   PHONE 2   PHONE 1   ³  made for the LEDs who's wires poke new PCB holes.
³                       ³  After testing reassemble & reheat anything left
³                       ³  of the spigots or use some glue.
³ ÚÄ¿RING            [] ³
³ ³ ³SW              [] ³
³ ÀÄÙ                [] ³
ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÙ

In UK jack pins 2 & 5 are the 2 wire line, & a 3rd wire may be used for the
phones ringer path via a master socket capacitor. See your local telecomms Co.
(POTS) arrangements if different.


PHONE CALL SIMULATION

 1/ Connect 2 PHONE devices.

 2/ Lift PHONE 1, LED 1 lights up, listen to buzzing dial tone & U have "Blow".

 3/ Intermittently operate ringing switch (cocadance ringing).

 4/ Does PHONE 2 ring? (LED 2 lights dimly to ringing) Can it answer the call?

 5/ On answer, LED 2 lights, PHONE 2 has "Blow", & PHONE 1 dial tone disappears
    & a transmission path to PHONE 2 is made.

 6/ Can you talk or send data both ways over transmission paths, is loss OK?

 7/ Clear down PHONE 2, LED 2 goes out, & dial tone is returned to PHONE 1.

 8/ If you cleared down PHONE 1 first instead, then PHONE 2 gets a line
    polarity reversals, which should cause automatic kit to hang up & clear the
    line for the next call. I found some kit just times out instead!


Why Don't U send an Interesting Bul?

73 de John G8MNY @ GB7CIP


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