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CX2SA  > TECH     23.06.06 23:25l 195 Lines 11387 Bytes #999 (0) @ WW
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Subj: The spacesuit (1/2)
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Sent: 060623/2119Z @:CX2SA.LAV.URY.SA #:15672 [Minas] FBB7.00e $:15672_CX2SA
From: CX2SA@CX2SA.LAV.URY.SA
To  : TECH@WW

                                THE SPACESUIT
                                =============

To explore and work  in space, human beings  must take their environment  with
them because there is no atmospheric  pressure and no oxygen to sustain  life.
Inside  the  spacecraft, the  atmosphere  can be  controlled  so that  special
clothing  isn't needed,  but when  outside, humans  need the  protection of  a
spacesuit.

Earth's atmosphere is 20 percent oxygen and 80 percent nitrogen from sea level
to about 75 miles  up, where space begins.  At 18,000 feet, the  atmosphere is
half as dense as it is on the ground, and at altitudes above 40/000 feet,  air
is so thin  and the amount  of oxygen so  small that pressure  oxygen masks no
longer  do  the  job.  Above  the  63,000-foot  threshold,  humans  must  wear
spacesuits  that supply  oxygen for  breathing and  that maintain  a  pressure
around the body to keep body fluids in the liquid state. At this altitude  the
total air pressure is no longer sufficient to keep body fluids from boiling.

Spacesuits for the space shuttle era are pressurized at 4.3 pounds per  square
inch (psi), but because the gas in  the suit is 100 percent oxygen instead  of
20 percent, the person in a spacesuit actually has more oxygen to breathe than
is available at an  altitude of 10,000 feet  or even at sea  level without the
spacesuit. Before  leaving the  space shuttle  to perform  tasks in  space, an
astronaut has to spend several  hours breathing pure oxygen before  proceeding
into space. This procedure is  necessary to remove nitrogen dissolved  in body
fluids and  thereby to  prevent its  release as  gas bubbles  when pressure is
reduced, a condition commonly called "the bends."

Spacesuits designed for the space station era will be pressurized to 8.3  psi;
therefore, the pre-breathing period will be shortened or diminished.

The  spacesuit  also  shields  the  astronaut  from  deadly  hazards.  Besides
providing  protection  from  bombardment  by  micrometeoroids,  the  spacesuit
insulates  the wearer  from the  temperature extremes  of space.  Without  the
Earth's atmosphere to filter the sunlight, the side of the suit facing the Sun
may be heated to  a temperature as high  as 250 degrees Fahrenheit;  the other
side, exposed  to darkness  of deep  space, may  get as  cold as  -250 degrees
Fahrenheit.

                     SPACESUITS FOR THE SPACE SHUTTLE ERA
                     ====================================

Astronauts of  the space  shuttle era  have more  than one  wardrobe for space
flight and what they wear depends on the job they are doing.

During ascent and entry, each crewmember wears special equipment consisting of
a partial pressure suit, a  parachute harness assembly, and a  parachute pack.
The  suit, consisting  of helmet,  communication assembly,  torso, gloves  and
boots, provides counter pressure  and anti-exposure functions in  an emergency
situation in  which the  crew must  parachute from  the orbiter.  The suit has
inflatable bladders that fill it with oxygen from the orbiter. These  bladders
inflate automatically  at reduced  cabin pressure.  They also  can be manually
inflated during entry  to prevent the  crew member from  blacking out. Without
the suit pressing  on the abdomen  and the legs,  the blood would  pool in the
lower part  of the  body and  cause a  person to  black out  as the spacecraft
returns from microgravity  to Earth's gravity.  The partial-pressure suit  and
equipment will support a  crew member for a  24-hour period in a  life raft in
case of an egress over water.

Working Inside the Space Shuttle
--------------------------------
During  orbit,  astronauts  work  inside  the  space  shuttle  in shirt-sleeve
comfort. Prior to a  mission, crew members are  outfitted from a selection  of
clothing including flight suits, trousers, lined zipper jackets, knit  shirts,
sleep shorts, soft slippers, and  underwear. The materials of every  component
of the clothing are flame retardant. Covering the exterior of the garments are
close-able  pockets  for storing  such  items as  pens,  pencils, data  books,
sunglasses, a multipurpose Swiss army pocketknife, and scissors.

Working Outside the Space Shuttle
---------------------------------
To work in  the open cargo  bay of the  space shuttle or  in space, astronauts
wear  the  shuttle extravehicular  mobility  unit (EMU)  spacesuit,  which was
developed to be more durable and more flexible than previous spacesuits  were.
The suit  is modular  in design,  with many  interchangeable parts.  The upper
torso, lower torso, arms, and  gloves are manufactured in different  sizes and
can be assembled for each mission in combinations needed to fit men and  women
astronauts. This design is cost-effective  because the suits are reusable  and
not custom fitted as were spacesuits used in previous NASA manned space flight
programs.

Suiting up
----------
The EMU  comprises the  spacesuit assembly,  the primary  life support  system
(PLSS), the display and control module, and several other crew items  designed
for spacewalks and emergency life  support. The EMU accommodates a  variety of
interchangeable systems that interconnect easily and securely in single-handed
operation for either normal or emergency use. When preparing to work in space,
the astronaut goes into the airlock  of the space shuttle orbiter and  puts on
the following parts of the EMU:

* A urine-collection device that receives and stores urine for transfer  later
to the orbiter waste management system.

* A  liquid cooling  and ventilation  garment, a  one-piece mesh  suit made of
spandex, zippered for  front entry, and  weighing 6.5 pounds  dry. The garment
has water-cooling  tubes running  through it  to keep  the wearer  comfortable
during active work periods.

* An  in-suit drink  bag containing  21 ounces  of potable  water, the "Snoopy
Cap," or communications carrier assembly, with headphones and microphones  for
two-way  communications  and  caution-and-warning  tones,  and  a   biomedical
instrumentation subsystem.

To put on the spacesuit, the astronaut first dons the lower torso assembly and
then rises into the top section of the two-piece EMU spacesuit hanging on  the
wall  of  the  airlock. The  upper  torso  of the  spacesuit  is  a hard-shell
fiberglass structure  that contains  the primary  life support  system and the
display control module. Connections between  the two parts must be  aligned to
enable  circulation  of water  and  gas into  the  liquid cooling  ventilation
garment and return. Then,  the gloves are added  and last to be  donned is the
extravehicular  visor  and  helmet assembly,  which  provides  protection from
micrometeoroids and from solar ultraviolet and infrared radiation. Bearings in
the shoulder,  arm, wrist,  and waist  joints allow  the crewmember freedom of
movement. Bending, leaning, and twisting motions of the torso can all be  done
with relative ease.

All fabric-to-hardware connections are  made with either mechanical  joints or
adhesive bonding. Materials used in the construction of the suit are  selected
to prevent fungus or  bacteria growth; however, the  suit must be cleaned  and
dried after flight use.

The entire suit assembly is rated  with a minimum 8-year life expectancy.  The
nominal  operating atmospheric  pressure in  the suit  is 4.3  psid. The  suit
comprises  several  layers  including  a  polyurethane-coated  nylon  pressure
bladder, a polyester structural restraint layer with folded and pleated joints
(for mobility),  and a  woven Kevlar,  Teflon, and  Dacron anti-abrasion outer
layer.

The maximum total weight of the largest size spacesuit assembly, including the
liquid cooling and  ventilation garment, urine  collection device, helmet  and
visor  assembly,  communications  carrier  assembly,  insuit  drink  bag,  and
biomedical instrumentation subsystem, is 107 pounds.

The astronaut is ready to go to work in space and secures the necessary  tools
to the mini-workstation of the suit. The EMU lights are mounted on the  helmet
and  are a  necessity because  during orbital  operations approximately  every
other 45 minutes are spent in darkness.

Communications
--------------
An  electrical harness  inside the  suit connects  the communications  carrier
assembly and the biomedical instrumentation equipment to the hard upper  torso
where internal connections  are routed to  the extravehicular communicator  by
means of a pass-through.

The extravehicular  communicator attaches  to the  upper portion  of the  life
support system at the back of  the hard upper torso. The controls  are located
on the display  and control module  mounted on the  chest at the  front of the
upper  torso.  The extravehicular  communicator  provides radio  communication
between   the   suited   crew   member   and   the   orbiter.   In   addition,
electrocardiographic   (EKG)   information   is   telemetered   through    the
extravehicular  communicator to  the orbiter  and to  flight surgeons  in  the
Mission Control Center at Houston, Texas.

The  radios  for  spacewalk   communications  have  two  single   UHF  channel
transmitters, three single-channel receivers, and a switching mechanism. These
backpack radios have  a "low profile"  antenna--a foot long  rectangular block
fitted to the top of the PLSS.  The radios weigh 8.7 pounds and are  12 inches
long, 4.3 inches high, and 3.5 inches wide.

Primary life support system
---------------------------
The PLSS consists  of a backpack  unit permanently mounted  to the hard  upper
torso of the suit  and a control-and-display unit  mounted on the suit  chest.
The  backpack  unit supplies  oxygen  for breathing,  suit  pressurization and
ventilation.  The unit  also cools  and circulates  water used  in the  liquid
cooling  ventilation  garment controls  ventilation  gas temperature,  absorbs
carbon dioxide,  and removes  odors from  the suit  atmosphere. The  secondary
oxygen pack  attaches to  the bottom  of the  PLSS and  supplies oxygen if the
primary oxygen fails. The control-and-display  unit allows the crew member  to
control and monitor the PLSS,  the secondary oxygen pack, and,  when attached,
the manned maneuvering unit.

Maneuvering in space
--------------------
The manned maneuvering  unit (MMU) is  a one-man, nitrogen-propelled  backpack
that latches to the EMU  spacesuit's PLSS. Using rotational and  translational
hand controllers,  the crew  member can  fly with  precision in  or around the
orbiter cargo  bay or  to nearby  free-flying payloads  or structures, and can
reach  many  otherwise  inaccessible  areas  outside  the  orbiter. Astronauts
wearing  MMU's  have  deployed, serviced,  repaired,  and  retrieved satellite
payloads.

The  MMU  propellant-non-contaminating  gaseous  nitrogen  stored  under  high
pressure--can be recharged  from the orbiter.  The reliability of  the unit is
guaranteed with a dual parallel system rather than a backup redundant  system.
In the event  of a failure  in one parallel  system, the system  would be shut
down and the remaining system would be  used to return the MMU to the  orbiter
cargo bay  The MMU,  which weighs  310 pounds,  includes a  35-mm still  photo
camera that is operated by the astronaut while working in space.


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