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G8MNY  > TECH     12.08.04 17:45l 150 Lines 7484 Bytes #999 (0) @ WW
BID : 5261_GB7CIP
Read: GUEST OE7FMI
Subj: A Quality Crystal Set
Path: DB0FHN<DB0RGB<DB0MRW<DB0WUE<DK0WUE<HA3PG<ZL2TZE<GB7YFS<GB7CIP
Sent: 040812/0738Z @:GB7CIP.#32.GBR.EU #:5261 [Caterham] $:5261_GB7CIP
From: G8MNY@GB7CIP.#32.GBR.EU
To  : TECH@WW

By G8MNY                                                 (Updated Aug 04)
Here is my design using fairly modern parts. With it came 1st in my local radio
club home constructions contest a few years ago, mainly because it was so LOUD.

It gives VERY good sensitivity & selectivity. In South London with 40M of
aerial wire it can pick up 7 MW & 4 LW stations (3 French). The stronger ones
can even just about drive a good small 8ê LS.

FEATURES
--------
1/ DUAL TUNED CIRCUITS for Selectivity.
2/ VARIABLE COUPLING for Sensitivity/Selectivity.
3/ VARIABLE INDUCTANCE also widens the tuning range.
4/ DUAL BAND, MW & LW, plug in capacitors extend range to LW.
5/ HIGH & LOW AERIAL IMPEDANCE option, for best matching.
6/ AERIAL NEON gives visible protection against High Aerial Voltages.
7/ LENS to see "CAT's WHISKER on the CRYSTAL"
8/ R.F.C. to improve diode linearity & sensitivity performance.
9/ TAPPED AUDIO MATCHING TRANSFORMER for optimum loudness.
10/ HIGH EFFICIENCY HEADPHONES home made.

THE CIRCUIT
-----------
                  GERMANIUM
        AUDIO      CRYSTAL              ADJUSTABLE                AERIAL &
    MATCHING AUTO    VIEW __  DETECTOR  FERRITE ROD  AERIAL        EARTH
     TRANSFORMER     LENS<__>   COIL    <COUPLING>   COIL        CONNECTIONS
                               = = = = = = = = = = = = = =
SENSITOVE ÚÄÄÄÄÄÂÄÄ((()ÄÄÄ´<³ÄÄÂÄ((((()Ä¿          ÚÄ((((()Ä¿
HEAD-   7_³     ³  ====        ³        ³          ³        ³        HIGH
PHONES  6_)||   ³  RFC       _ ÃÄÄÄ¿    ³        _ ÃÄÄÄÂÄÄÄÄ)ÄÄÄÄÄÄO Z
@-\     5_)||   ³           |\ ³   ³    ³       |\ ³   ³    ³
   ³    4_)||   ³    2x 300pF ===   /LW ³ 2x 300pF===   /LW ³      LOW Z
@Ä/.....3_)||   ³     variable ³\  ³    ³  variable³\  ³    ÃÄÄÄÄÄÄO
³   TAP 2_)||   ³              ³   ³    ³          ³   ³   (:)     / Earth for
³       1_)||  ===             ³  ===   ³          ³  ===   ³NEON ³  High Z
³       )_)||   ³ 10nF RF      ³   ³1n5 ³          ³   ³1n5 ³     ³
³        ³      ³ decoupling   ³   ³    ³          ³   ³    ³     ³
ÀÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÁÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÁÄÄÄÁÄÄÄÄÁÄÄÄÄÄÁÄO EARTH

PARTS & TIPS
------------
BASE         Use a wooden base board about 25 x 10cm. Fit rubber feet so that
             protrusions don't scratch.

CIRCUIT WIRING. Use tin plate strips tacked down, this is easy to solder to.

HEADPHONES.  Use a coat hanger wire head band to connect 2x 40ê 1970s telephone
             inserts (type 4T) rocking armature type. These are the most
             sensitive transducers made & peak @ 3KHz. They are around 10dB
             louder once matched than high Z moving iron diaphragm or moving
             coil or crystal types.
             Make a headband from a single piece of coat hanger wire looped at
             each end & flattened as the common connection under 2 of the
             terminal nuts. Bend the wire to angle the inserts to sit on your
             ears comfortably. They can be connected permanently to the set
             with flexible leads or with a plug & socket for comparing with
             other headphones.

AF TRANSFORMER. For best load matching & volume, I used 8 equal windings of an
             old telecomms line transformer that had 2x 600ê windings in 4
             sections each. The first 2 windings are paralleled up for low Z
             loads to reduce the winding resistance loss for low Z loads.
             Adjustable connection is made with a small wander crocodile clip
             to the linking straps. Typically 2-3 of the 7 taps gives the best
             for the 80ê headphones.
             Mount well to the base board as it is heavy component.

10nF CAPACITOR. Is used for blocking RF from the AF load. Theory says yes, but
             it is not really necessary component.

R.F.Choke.   Approx 20 turns of enamelled copper wire (0.5mm) on small polo
             mint sized (12mm dia) toroidal RF ferrite core. Again theory says
             yes as it will keep the diode conduction angle high & hence reduce
             the diode resistive losses. It will also make the load on the
             tuned circuit 2x higher. But it is not really necessary component.
             Mount with an insulated screw through the middle.

GERMANIUM DIODE. Viewable old large glass bubble type eg. an old OA91. Mount a
             small plastic lens (from cardboard slide viewer) 2cm in front of
             the crystal with shaped paper clip wire, so that the surface of
             the crystal & the internal cat's whisker can clearly be seen.

GANGED 300pF VARIABLES. Two needed, air spaced ideally. Large value gives best
             tuning range, so the sections are paralleled up. Put knobs on the
             shafts & mount them well to the baseboard, as they get a lot of
             tweaking.

1n5 LW CAP.  Two needed. Connected one side to ground and the other to a 2mm
             wander test plugs/sockets to give Long Wave coverage.

FERRITE ROD. Standard radio type 14cm long, 8mm dia. These give plenty of L
             adjustment & coupling variation. With the coils the ferrite gives
             high Q tuned circuits, many times higher than lit's wire air
             space coils!
             Mount with plastic cable clip in the middle with high enough
             packing/washers to allow coils to be moved.

COILS.       Two standard MW radio type with tags, eg about 30 turns of 0.5mm
             enamelled copper wire on a loose fitting paper tube with
             connection tags. Connect with twisted flexible leads as they will
             need sliding along the ferrite rod to vary the inductances &
             coupling.

NEON         Wire ended 80v bulb type. Used to safely & dramatically discharge
             the aerial in the low Z mode, when static is around.

CONNECTIONS  4mm socket with screw up type for Earth & the 2 aerial options,
             with a swinging earth link plate, to make the high Z aerial
             configuration.

TUNING IN
---------
1/ Connect an earth, mains earth can be noisy, old Gas & Water pipes are better
   earths as long as they are not PLASTIC!

2/ Connect the aerial to either the High Z or Low Z options. Short aerial wires
   compared to a 1/8 wave are always high Z. Higher & longer aerial wires are
   always better, as they pick up more RF power.

3/ With the coils close together adjust the detector & aerial variable
   capacitors for a station of interest.

4/ If the station is loud enough, but can't be separated from another one try
   adjustment of the 2 variable capacitors at once, also reduce the coupling by
   moving the coils apart & try again. Note the affect of tracking both
   variables, there is a best matching sweet spot for optimum loudness.

5/ Adjust the auto-transformer tapping for loudest output, note that there is
   some treble difference as the match changes due to the RF decoupling Cap.

6/ Try the other aerial impedance option & see if other stations are heard.

7/ If the station is too HF or LF for the tuning range, try moving the coils
   more to the middle for LF, or to the far ends for HF.

8/ With the LW capacitors connected the tuning is less effective & moving the
   coils gives more frequency range.

For Demonstrations, connect an AF amplifier right across the full transformer
for a few 100mV of good quality AM audio!


Why don't U send an interesting bul?
/QSL
73 de John G8MNY @ GB7CIP


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