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G8MNY > TECH 12.04.04 11:31l 106 Lines 5104 Bytes #999 (0) @ WW
BID : 52512_GB7CIP
Read: DB0FHN GUEST OE7FMI
Subj: 4x Power Splitter for 2M or 70cm
Path: DB0FHN<DB0RGB<OK0PPL<DB0RES<ON0AR<GB7CIP
Sent: 040412/0902Z @:GB7CIP.#32.GBR.EU #:52512 [Caterham] $:52512_GB7CIP
From: G8MNY@GB7CIP.#32.GBR.EU
To : TECH@WW
By G8MNY (New Feb 04)
Unlike Phasing Harness made from coax a power splitter is solid engineered
device. It has to make a quarter wave of solid coax of a defined impedance.
PRINCIPLES
For matching from 4x 50ê aerials to 1x 50ê feeder you need a ¬ wave length of
Matching Z1 * Z2 (50/4)*50 625
Z = --------- = ----------- = ----- = 10ê
Z1 + Z2 (50/4) + 50 62.5
³___ 4x
Tx ======±±±±±±±±±±±±±±±±±___ 50ê
50ê Coax ¬ Wave of 10ê ³ Aerials
This impedance can be made from a 52cm long 15mm copper pipe inside 22mm hole
made from a 25mm outside diameter aluminium square tube 55cm long.
For 70cms the copper length should be divided by 3 & the Aluminium tube shortened
to fit.
HARDWARE
55cm of 25mm Square Aluminium tube 22mm inside hole.
52cm + of 15mm Copper Pipe.
2x 22x22x6mm Aluminium Blanks (off old heatsink?)
5x Chassis N sockets (or SO239s)
9 Screws eg Steel 4BA CS.
16 pop rivets
40cm of Scrap UR67 (For tuning)
TOOLS
Metal Saws
Metal Files
Taps for screws
Pop Rivet Gun (with tube collar!)
Drill & bits for Screw tat & clearance.
SWR Bridge & 4 good Dummy loads
2M Tx.
CONSTRUCTION
1/ Two Aluminium blanks need to be made to closely fit inside the ends of the
tubing, 6mm thick plug can be drilled & tapped to make screw fixing easier.
2/ The Tx end one is drilled out to take the N socket (or 239) & 4 screws holes
tapped. Do not fit the socket to the blank yet.
3/ Now fit both plugs & drill 4 under sized holes one per side in the Tx blank
to take the tube fixing screws. Repeat with 1 hole for the aerial end blank.
Mark the blank positions, then remove & tap blanks for the screws. Drill out
the clearance holes the tube (Counter sunk?).
4/ Fit the Tx N socket to the blank with screws.
5/ Drill holes for the 4 N sockets in the tube. Pop rivet them in place using
an extension tube to clear the N sockets.
6/ To make the copper line taper neatly to the Tx N connector, cut 4 V shaped
radial slots 1cm long in one end of the copper pipe. Taper this down to fit
on to the Tx N socket.
7/ Solder the copper tube to the Tx N socket.
8/ Fit the Tx N socket plug & estimate how much to cut the pipe to just mate to
the 4 N sockets. Filing 4 U notches in the pipe will help keep the pipe
properly seated onto the 4 sockets.
9/ Once the fit looks good, screw in place the Tx N socket blank to the tube.
Then solder up the 4 N sockets.
10/ Fit end blank after all testing done, & apply varnish to fill all cracks
& around the screws.
4x N Socket
Screw ÚÄÄ0ÄÄ¿ Aerial
\____________________________________________________³ ³ ³___ End
___³ ³ ³ ³ ³
To Tx ³ ³ ³ ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³Ally
N O======< Taper 52cm long 15mm Dia Cu Tube ³ ³ ³Blank
Socket³___³ ³ ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³
/³_³__________________________________________________ ³ _³_³
Screws Aluminium 55cm of Square Aluminium Tube 25mm dia / ³ ³ ³ \
Blank Pop RivetsÀÄÄ0ÄÄÙ Screws
N Socket
Blank
/ Screw ÚÄÄÄÄÄ¿
ÚÄÄÄÄÄÄÄÄÄ¿ ³ N ³
³ O ___ O ³ ÚÄÁÄÄÄÄÄÁÄ¿
Blank ³ / \ ³ Blank ³ @ _³_ @ ³
Screw \³ ³ ³ ³/ Screw ÚÄÄÄ´ / \ ÃÄÄÄ¿
³ ³ N ³ ³ ³ N ³_³ ³_³ N ³
³ \___/ ³ 4x ³ ³ ³ ³ ³ ³
³ O O ³ (O) Socket ÀÄÄÄ´ \___/ ÃÄÄÄÙ
ÀÄÄÄÄÄÄÄÄÄÙ Screws ³ @ ³ @ ³
\ Blank ÀÄÂÄÄÁÄÄÂÄÙ
Screw ³ N ³
ÀÄÄÄÄÄÙ
TUNING UP
Although it is not possible to tune by altering the length of the line, but it
is possible to add dielectric into the air spaces (@).
So using 4 good dummy loads you can measure the SWR & see if adding slivers of
UR68 poly insulation improves the SWR to perfection.
IN USE
This power splitter has been used to split 400W into 4x 17element 2M Tonna
aerials (22ft long) to mounted 11ft apart in a box @ 44ft centre to give a 40KW
ERP array. Although very time hungry to set up /P, in use this gave a very
sharp beam bringing weak stations to 59+ & attenuating strong stations off the
side of the array.
/QSL
73 de John G8MNY @ GB7CIP
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