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G8MNY  > TECH     03.01.03 18:07l 38 Lines 1669 Bytes #999 (0) @ WW
BID : 36279_GB7CIP
Read: GUEST OE7FMI
Subj: SCR Drill Speed Controller
Path: DB0MRW<OK0PPL<RZ6HXA<SP7MGD<GB7YKS<GB7PZT<GB7MAX<GB7COV<GB7COV<GB7CIP
Sent: 030103/1323Z @:GB7CIP.#32.GBR.EU #:36279 [Caterham] $:36279_GB7CIP
From: G8MNY@GB7CIP.#32.GBR.EU
To  : TECH@WW

By G8MNY
Here is a simple circuit I use for a pillar drill. It suffers from speed
variation due to mains fluctuations. And is only suited for AC/DC (eg brush)
motors, and must not be used on AC Induction motors!

                       D1        D2
Live ---Motor----------!>!------!>!-------------
        with      !         !                  !
    Suppression   !        ---                100K
                  !   SCR  \ /        Diac     !
          Full   \         ---        !>!      !
          Power   !         ! \--220R-! !------!
                  !         !         !<!  !  10K Multi
                  !         !             ===  !  Turn
                  !         !            C !   !
Neutral ----------------------------------------

My drill motor was only 500 Watt so...
   D1 is 1N5403 (50A peak), D2 is 1N4003
   C is a 0.1uF (63v)
   DIAC any 20v device (higher voltage = less control at low RPM.)
   220R is optional depending on the sensitivity of the SCR.
   SCR is a 3A 400V device (50A peak) it can be a Triac as D1 inhibits wrong
       way conduction. (mine used to blow up until I added the diode.)
   Switch shorts out controller for full Power.
   Multi turn low speed control is a preset pot in my design.

This circuit attempts to put DC out to the motor 50 times a second, every other
half cycle (variable to half power mode). How much DC depends on the preset
setting & the motor back emf. Hence the power/torque has some feedback feature
unlike just phase control, & enables variable torque loads to be handled much
better, without dramatic RPM changes.

73 De John, G8MNY @ GB7CIP


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