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G3VGW  > SWL      26.12.03 13:46l 156 Lines 8632 Bytes #999 (0) @ WW
BID : 10752_GB7NOT
Read: DB0FHN GUEST DK5RAS
Subj: BBC/Merlin Woofferton is 60
Path: DB0FHN<DB0RGB<OK0PPL<DB0RES<ON0AR<7M3TJZ<IK1ZNW<GB7CRV<GB7CIP<GB7COV<
      GB7NOT
Sent: 031226/0950Z @:GB7NOT.#23.GBR.EU #:10752 [Arnold Nottingham] FBB7.00i
From: G3VGW@GB7NOT.#23.GBR.EU
To  : SWL@WW

 
From:  G3VGW @ GB7NOT.#23.GBR.EU                 25 December 2003 
 
Hello SWLs, 
 
         The  BBC/Merlin  HF  station at Woofferton celebrated  its  60th. 
birthday  in  October  this  year,  having  been  set up in 1943 using six 
imported RCA 50 kW transmitters, although the ship carrying  some  of  the 
bits  from  the  USA was torpedoed and they had to improvise to get two of 
them working.  The Engineer in Charge for  many  years  was  Laurie  Ivin, 
(G5IC)  who  used  his  amateur  radio  expertise to construct two working 
transmitters out of the parts that had not  gone  to  the  bottom  of  the 
Atlantic.    
  
         The transmitters as supplied by RCA used two triodes in push-pull 
in the final.  Senders 83 to 86 were complete, but Senders 81 and 82  were 
a  problem  as vital parts were missing.  One transmitter was built with a 
"dummy" valve  operating  in  push-pull  with  a  real  one!  When  I  was 
transferred  there  in  1963,  Sender  81  still had a system of ropes and 
pulleys to alter the PA coil coupling!  
  
         For much of its life, Woofferton was a  Voice  of  America  relay 
station,  being operated by the BBC on their behalf  and  earning valuable 
dollars  for Britain.  The VoA programmes were received off-air at the now 
defunct BBC receiving station at Tatsfield, Surrey and sent by landline to 
Bush House, London and then up to Woofferton.  The quality of the received 
signal was often awful, so by the time it was re-transmitted by Woofferton 
and landed in Eastern Europe it must  have  been  dire!    Latterly,  high 
quality satellite feeds were used.  
  
         Woofferton  is  situated  right  on  the Shropshire/Herefordshire 
border, the actual county boundary runs across  the  aerial  field,  which 
must cause a few problems with charging rates on the place!  Driving south 
from Ludlow on the A49 you will soon spot the 250 foot aerial masts on the 
right  as  you  head  for Leominster.  The first BBC short wave station at 
Daventry was built on a hill top site, as it was thought that hills  would 
give  a  better  'take-off'  for signals but it was soon found that a flat 
site was better, so that you could predict the angle at which signals were 
sent, elative  to  the  ground.    Woofferton  is  actually in a valley, 
surrounded by hills, but  these  are  below  the  7  degree  minimum  beam 
elevation.   
 
         In  1962  the  station  was  modernised and Senders 81 to 84 were 
replaced by six Marconi BD272 250 kW transmitters.  These  are  impressive 
beasts,  the  pair  of triodes in the final running 11 kV at 26 amps anode 
current.   Wavechanging was fun, you had less than 15 minutes to do it and 
it  involved  manhandling  very  large  and  very  hot  coils and a lot of 
knob-twiddling.  Aerial switching was also manual. 
 
         Each array had 6 feeders going to it.  If you  can  imagine  that 
most  arrays have two separate curtains (called 'bays') connected together 
by a 'bay' feeder.  Half a wavelength  behind  the  front  curtain  is  an 
identical  one  that  acts  as  a reflector.   If you feed the RF from the 
sender to the centre of the bay feeder, then the beam  will  be  at  right 
angles to the curtain. 
 
(This is much easier to explain with a diagram!) 
 
        If you instead feed the RF at a different point on the bay feeder, 
the beam will be offset to the left or right.  You  can  therefore  'slew' 
the  beam  by  about 14 degrees either side of the natural bearing.  So an 
array intended for a bearing of 114 degrees (for the Middle East)  can  be 
slewed  to  100 or 128 degrees.   Then of course if you feed energy to the 
back curtain instead, the beam goes in the  opposite  direction,  in  this 
case  294  degrees.  (For the U.S. eastern seaboard)  Plus you can slew it 
to 280 or 308 degrees. 
 
        The man who was on aerial duties had to go out into the field, (on 
a  bicycle!)  and  at  night all the light you had was a lamp on your hat. 
Because of the way the schedule worked, quite  a  few  arrays  had  to  be 
switched at around 03.00 GMT when we stopped transmitting to North America 
and started to broadcast to the Middle East.  Thus we  needed  to  reverse 
the beam from 294 to 114 degrees. 
 
        You waited by a telephone out in the field until you were informed 
from the control room that the array was off power.  Then you unhooked the 
flexible piece of feeder at the gantry, using a pole with hooks at the end 
and hooked it on to the feeder for the new bearing. You cannot  leave  the 
other  feeders  simply  disconnected as this would upset the array, so the 
unused feeders have a short circuit placed across them.  If  you  place  a 
short  circuit on a feeder, then a quarter of a wavelength away it appears 
as an open circuit, so is effectively invisible to the RF  energy.    This 
wachieved by moving a 'shorting pole' around.  
 
         Doing  this  at night was quite tricky.  To add to the problem, I 
got quite nervous out there as with the wind making weird  noises  blowing 
through the wires it was quite 'spooky' and to make it worse, sheep grazed 
in the field and your lamp lit up their eyes!   
 
        Now, all this is done by remote controlled air operated  switches. 
This  is  a  very  good  thing  for  the  people  at the Kranji station in 
Singapore.  When I visited there, they told me the hazard  in  the  aerial 
field is not sheep but snakes and crocodiles! 
 
         Being  built  in  wartime,  the  station incorporated precautions 
against enemy bombing.  Each pair of senders was  in  a  separate  cubicle 
surrounded  by  very  thick  walls.  The roof was hinged so that if a bomb 
fell in one cubicle, the roof would open and the blast would be dissipated 
upwards,  leaving  neighbouring senders unharmed.  This was the theory but 
was never put to the test.    However  when  the  walls  were  due  to  be 
demolished to make way for the new senders, the contractors had a terrible 
job knocking them down! 
  
         The RCA Senders 85 and 86 survived for several more years. Anyone 
familiar  with  the old HRO receiver would have felt at home, as they were 
festooned with those wonderful HRO dials.   The  station  has  since  been 
modernised  once more and now has the latest 300 kW transmitters which are 
capable of remote control with no manual tuning required. 
  
         With the end of the  Cold  War,  the  VoA  reduced  its  overseas 
broadcasts  and  as  the  main  function  of Woofferton was to relay their 
signals through heavy jamming  into  Eastern  Europe,  its  VoA  role  has 
considerably  reduced  and  there  was  surplus    capacity.  This in part 
prompted the decision to close the Daventry HF station  and  transfer  its 
BBC World Service transmissions to Woofferton.  
 
         I  was  lucky  enough  to get an invitation to the 60th. birthday 
celebrations at Woofferton short wave site on the 17th.  of  October.  You 
will  recall  that  it  used to be a BBC facility before the HF sites were 
sold off to Merlin Communications - a  management  buy-out.    Since  then 
Vosper  Thorneycroft  have  acquired  the  company.    I went to the 50th. 
birthday celebrations and really cannot believe that 10 years have  passed 
- I must be getting old! 
 
        When I worked there first, in 1963, the then new Marconi BD272 250 
kW were just being installed.  I was very surprised when I got there last 
month to see that they are still there and going strong and still looking 
very modern! 
 
        What has changed is that when I was first there, we had  9  people 
on  each  shift.    Now there are just two people on the night shift.  The 
Marconi units need a minimum of 15 minutes to change them  on  to  another 
band,  as  it involves changing several sets of heavy and hot coils.  Thus 
the Woofferton schedule is now designed so that where  possible  they  are 
operated  on  one  band  for  long periods, with wave changes reduced to a 
minimum. 
 
        As it turned out there WERE a lot of old  faces  there,  including 
one chap whom everyone thought had died!  It was quite a gathering. 
 
         I  have  some scanned pictures of Woofferton - ancient and modern 
if you are interested.  Obviously I cannot send them by packet, but if you 
have  Internet access, send me your e-mail address and I will send them to 
you. 
 
 
-------- 
         Season's Greetings and good listening! 
 
         73, Richard  G3VGW @ GB7NOT  (Ambergate, Derbyshire, UK) 
 
(Edited & sent using a BBC Micro) 


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