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GM7HUD > SIX      22.12.05 01:29l 73 Lines 4386 Bytes #999 (0) @ WW
BID : 093172GM7HUD
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Subj: CB to 6m conversion 8
Path: DB0FHN<DB0FOR<DB0MRW<DB0SON<DB0SIF<DB0EA<DB0RES<ON0AR<GB7YKS<GB7LGS<
      GB7ESX
Sent: 051221/2224z 71797@GB7ESX.#31.GBR.EU $:093172GM7HUD [Witham, Esx]NNA V3.1


              *CB TO SIX METRES* Part8 - The Transmitter section

By Shawn Baris ZR1EV
PO BOX 212
Brackenfell
7561
Republic of South Africa

  *Anyone  is  free to use the following information for private use on the
provision  that  it  is  not  used  for commercial purposes . Permission is
granted by the author , ZR1EV , to publish and or distribute all or part of
the following on the condition that recognition is given to the author . In
the  case  of  it  being  used  in a newsletter or magazine , a copy of the
aforementioned should be sent to the above address.*

 Whenever any modifications or repairs are done to any piece of equipment ,
capable  of  radiating  RF  energy , it is of paramount importance that the
regulations  concerning spurious and harmonic energy radiation are strictly
adhered  to  .  This  necessitates the use of a spectrum analizer to verify
signal  purity  after  these mods are done . I realize that a piece of test
equipment  in  that  class is not standard equipment in most "shacks" , but
one would be able to most probably approach your local PMR company to check
the unit for you to ensure that your output is "clean" before you transmit
into your antenna .
  The output from the frequency synthesizer is fed via a capacitive divider
circuit  to  pin4  of IC3 , where the IF injection frequency (injected into
pin1)  is  mixed with it to produce the 50Mc wanted output . There are what
appears  to be two small chokes feeding pin6 and pin8 . L23 is indeed an RF
choke  , but L3 is not .If you study the circuit carefully , it will become
clear  that  C37  and  C38  are in series and connected across L3 to form a
parallel  L-C Tuned circuit , which at the moment resonates at round 27Mc .
C37    and  C38  also  form  a  capacitive  divider  to  do  the  impedance
transformation  to  the imput impedance of the cascode amplifier section of
IC3 (input on pin7) . L3 is wound on a carbon resistor of round 400 ohms to
lower  the  Q  of  this  tuned  circuit  and  thus improve stability and to
increase the effective bandwidth . 
  Initially  ,  I  used  to just take a few turns off the coil , but I have
since  decided  to  make  a  whole  new  coil  instead and just replace the
existing  L3  with the new one . I used a slightly thicker wire , and wound
exactly  15  turns onto a 470 ohm 0.5W carbon resistor . Cover the assembly
with  heat-shrink  tubing  ,  and  apply moderate heat till the shrink-tube
contracts and holds the windings in place . Remove C37 and C38 , and insert
47pF  ceramic capacitor in C37 and a 27pF ceramic capacitor in C38 . I have
found  that  changeing  L23 there was no percievable improvement , so , you
can leave L23 as is .
  The  output  of  the cascade buffer amplifier is fed into T4 and T5 which
forms  a  bandpass  filter . Remove T4 and T5 and dismantle as described in
Part4  .  T4  is  a Mutsumi coil, part number 10CA006 and T5 is a Mitsumi ,
part  number 10CB003 .  Refer to part4  as to the orientation of the coils.
T4:  Wind  1 turn  onto the secon rib from the top starting at the leftmost
pin  . Feed the wire down the gap provided on the former down to the centre
pin  ,  form a pigtail , tin , and solder to the middle pin . Feed the wire
back up through the gap in the former and wind an additional 4 turns on the
topmost  rib  of  the  former  .  Feed the wire back down the gap , tin and
solder  onto the righthand pin . Remove the internal capacitor , reassemble
and  solder  back  into  the  PCB  .  Solder  a 39pF miniature disk ceramic
capacitor across the primary (Ref.Part4)on the foil side of the PCB .
 T5:Starting at the leftmost pin , wind 1 turn onto the second rib from the
top  , crossover at the gap and continue to wind an additional 4 turns onto
the  topmost rib , feed the wire down through the gap and tin , solder onto
the  righthand  pin  .  Remove  the  internal capacitor , replace the black
potcore  ,  reassemble and solder back into the PCB . Add a 27 pF miniature
disk ceramic capacitor to the primary on the foil side of the PCB . All the
secondary  windings  can  stay  as is . Remove C42 and replace with a 2.2pF
ceramic  capacitor  .  Remove C43 and replace with a 39pF . Remove C185 and
replace with a 18pf Ceramic disk capacitor .
 We will continue with the modifications to the transmitter in part9 

vy 73 de Shawn  ZR1EV   JF96ic

73 de Andy GM7HUD


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